Monitoring milk fat fractionation: Effect of agitation, temperature, and residence time on physical properties

With the use of two central composite designs, the effects of agitation rate, fractionation temperature, and residence time on the thermal properties of the stearin and olein milk fat fractions were investigated. The main function of agitation during fat fractionation was suspending the crystal aggregates and enhancing the heat transfer. For the experimental conditions described here, crystal aggregation did not seem to be affected by agitation. The effect of fractionation temperature on the physical properties of the olein fraction was very significant, Triangle diagrams were shown to be a useful tool for monitoring and designing fractionation processes. They illustrate that oleins with similar melting properties can be produced over a range of yields of stearin, which is important from an industrial point of view. Crystallizer residence time, which influences production costs, clearly affects both stearin yield and olein melting properties. For any fractionation temperature, stearin fractions with virtually identical melting properties and yields can be obtained over a range of olein melting properties. Manipulation of both the fractionation temperature and residence time allows the fractionation process to be adapted to meet changing market demands for fractions with different melting properties.