Coupling of a structural analysis and flow simulation for short-fiber-reinforced polymers: property prediction and transfer of results

The aim of this paper is to discuss the basic theories of interfaces able to transfer the results of an injection molding analyis of fiber-reinforced polymers, performed by using the commercial computer code Moldflow, to the structural analysis program ABAQUS. The elastic constants of the materials, such as Young's modulus, shear modulus, and Poisson's ratio, which depend on both the fiber content and the degree of fiber orientation, were calculated not by the usual method of "orientation averaging," but with the help of linear functions fitted to experimental data. The calculation and transfer of all needed data, such as material properties, geometry, directions of anisotropy, and so on, is performed by an interface developed. The interface is suit able for midplane elements in Moldflow. It calculates and transfers to ABAQUS all data necessary for the use of shell elements. In addition, a method is described how a nonlinear orthotropic behavior can be modeled starting from the generalized Hooke's law. It is also shown how such a model can be implemented in ABAQUS by means of a material subroutine. The results obtained according to this subroutine are compared with those based on an orthotropic, linear, elastic simulation.