Empirical modeling of butyl acrylate/vinyl acetate/acrylic acid emulsion-based pressure-sensitive adhesives

Butyl acrylate/vinyl acetate/acrylic acid (BA/ VAc/AA;emulsion latexes were produced in a semi-batch mode. The objective was to generate polymers with properties favoring their application as pressure-sensitive adhesives. The influence of the individual monomer concentrations on final properties such as glass transition temperature (T-g), peel strength, shear strength and tack was investigated. To obtain the maximum amount of information in a reasonable number of runs, a constrained three-component mixture design was used to define the experimental conditions. Latexes were coated onto a polyethylene terephthalate carrier and dried. Different empirical models (e.g. linear, quadratic and cubic mixture models) governing the individual properties (i.e. T-g, peel adhesion, shear resistance and tack) were developed and evaluated. In the given experimental region, no single model was found to fit all of the responses (i.e. the final properties). However, in all models the most significant factor affecting the final properties was the AA concentration, followed by the VAc concentration.