Minor cutting edge force contribution in wood bandsawing

As the sawmill industry is moving towards thinner bandsaws for higher yields, it is important to study the cutting force in more detail. The cutting force can be split into two zones. Zone I concerns the force on the major cutting edge as well as the friction force on the major first flank. Zone II considers the forces on the minor cutting edges as well as the friction forces on the minor first flanks. Zone II cutting can significantly affect the cutting force and has not been studied in great detail. Frozen, non-frozen and dry heartwood of Norway spruce and Scots pine were cut using different tooth geometries and the cutting force was measured. The major cutting edge, clearance, band thickness, minor cutting edge angle and minor cutting edge clearance angle were investigated. The y-intercept of the cutting force-width graph was used as the Zone II force (at this point the Zone I forces are assumed to be zero). The Zone II force contribution to the cutting force was studied. The results show that frozen wood has less elastic spring-back and therefore less Zone II cutting. Dried wood showed a significantly higher degree of Zone II cutting (55-75% contribution to the cutting force). Changing the major cutting edge from 2.87 mm to 1.6 mm resulted in 10-15% higher Zone II force contributions.