Welding of 304 stainless steel and glass using high-repetition-frequency femtosecond laser

In this study, a femtosecond laser with a repetition frequency of 0-400 kHz was used to join soda lime glass and 304 stainless steel. The effects of single-pulse power, repetition frequency, welding speed, and defocusing on the weld quality were investigated. The joining mechanism and fracture surface morphologies were studied using scanning electron microscopy and x-ray diffraction analysis. The results show that no new phases were formed between the glass and stainless steel, and that the joining mechanism consisted mainly of mechanical mixing between the two materials. Using a suitable combination of process parameters, a good weld with a strength of 8.79 MPa was obtained. The weld strength was influenced mainly by the amount of glass that adhered to the stainless steel, the bonding strength between the glass base material and the remelted glass, and the wetting of the stainless steel by the molten glass.