A Novel Ultrasonic Casting Process Using Controlled Cavitation and Melt Flow in Hot Top Molds

被引:1
|
作者
Komarov, Sergey [1 ]
Ishiwata, Yasuo [1 ]
Takeda, Yoshihiro [1 ]
机构
[1] Nippon Light Met Co Ltd, Shimizu Ku, Shizuoka 4213297, Japan
来源
ALUMINIUM ALLOYS 2014 - ICAA14 | 2014年 / 794-796卷
关键词
DC process; ultrasonic casting; Al-Si alloys; primary silicon; structure refinement; structure uniformity;
D O I
10.4028/www.scientific.net/MSF.794-796.124
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
The present work introduces a novel ultrasonic DC casting process which allows producing billets of hypereutectic Al-Si alloys with greatly refined and uniformly distributed particles of primary Si. In the process, ultrasonic vibrations are introduced into an Al-17Si-0.01 similar to 0.03P melt in a hot top positioned on the mold by using a high-amplitude ceramic sonotrode. The hot top design and sonotrode arrangement provided a highly effective cavitation treatment of the melt in the hot top and well-controlled flow in the sump. A simplified model is proposed to explain the obtained results.
引用
收藏
页码:124 / 129
页数:6
相关论文
共 50 条
  • [1] Slip Casting Molds Produced by Hot Isostatic Process
    Nanko, Makoto
    Fusamune, Nobuhiro
    Ishizaki, Kozo
    Kondo, Yoshihito
    Onishi, Hitoshi
    JOURNAL OF POROUS MATERIALS, 1995, 2 (02) : 157 - 161
  • [2] Optimization of ultrasonic cavitation processing in the liquid melt flow
    Subroto, T.
    Eskin, D. G.
    Tzanakis, I.
    Lebon, G. S. B.
    Miranda, A.
    Pericleous, K.
    JOINT 5TH INTERNATIONAL CONFERENCE ON ADVANCES IN SOLIDIFICATION PROCESSES (ICASP-5) & 5TH INTERNATIONAL SYMPOSIUM ON CUTTING EDGE OF COMPUTER SIMULATION OF SOLIDIFICATION, CASTING AND REFINING (CSSCR-5), 2019, 529
  • [3] THE EFFECT OF CAVITATION ON CRYSTALLIZATION OF METAL IN THE PROCESS OF ULTRASONIC TREATMENT OF A MELT
    SOBOLEV, VV
    RUSSIAN METALLURGY, 1989, (05): : 45 - 52
  • [4] PRACTICAL EXPERIENCE WITH USE OF HOT TOP MOLDS IN DC CASTING OF AL-BILLETS
    LOSSACK, E
    JOM-JOURNAL OF METALS, 1975, 27 (12): : A64 - A64
  • [5] Novel Experimental Method for Metal Flow Analysis using Open Molds for Sand Casting
    Philip King
    Guha Manogharan
    International Journal of Metalcasting, 2023, 17 : 2892 - 2903
  • [6] Novel Experimental Method for Metal Flow Analysis using Open Molds for Sand Casting
    King, Philip
    Manogharan, Guha
    INTERNATIONAL JOURNAL OF METALCASTING, 2023, 17 (04) : 2892 - 2903
  • [7] CASTING OF KILLED STEEL IN BIG END DOWN INGOT MOLDS WITH PERMANENT EXTERNAL HOT TOP
    MIRKO, VA
    CHABAN, VM
    DENISOV, VS
    VARENIK, VI
    STEEL IN TRANSLATION, 1992, 22 (08) : 361 - 363
  • [8] Flow and thermal behavior of the top surface flux/powder layers in continuous casting molds
    McDavid, RM
    Thomas, BG
    METALLURGICAL AND MATERIALS TRANSACTIONS B-PROCESS METALLURGY AND MATERIALS PROCESSING SCIENCE, 1996, 27 (04): : 672 - 685
  • [9] Effect rules and function mechanism of ultrasonic cavitation on solidification microstructure of large size high-strength aluminum alloy with hot top casting
    Li R.
    Li X.
    Chen P.
    Guo X.
    Zhang M.
    Zhongnan Daxue Xuebao (Ziran Kexue Ban)/Journal of Central South University (Science and Technology), 2016, 47 (10): : 3354 - 3360
  • [10] SMALL SIZE INGOT CASTING BY HOT TOP PROCESS AND ITS QUALITY
    SHIROTANI, M
    INUMARU, S
    NAKAMURA, H
    SUMITOMO LIGHT METAL TECHNICAL REPORTS, 1981, 22 (1-2): : 53 - 61