Failure of 304 stainless bellows expansion joint

被引:28
|
作者
Guan, KS [1 ]
Zhang, XH
Gu, XD
Cai, LZ
Xu, H
Wang, ZW
机构
[1] E China Univ Sci & Technol, Res Inst Proc Equipment & Pressure Vessel, Shanghai 200237, Peoples R China
[2] Wujing Chem Co Ltd, Shanghai, Peoples R China
[3] Shanghai Refinery Co, Shanghai, Peoples R China
关键词
stress corrosion cracking; stainless steel; bellow expansion joint; hydrogen damage; cracks; strain induced martensite;
D O I
10.1016/j.engfailanal.2004.05.007
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
The failure of a bellow expansion joint of 304 stainless steel has been analysed. Stress corrosion cracking (SCC) caused by wet hydrogen sulfide was responsible for the failure. Observation of metallographic sections indicated that the crack is transgranular SCC (TGSCC) with cracking in a direction perpendicular to axial stress. Scanning electron microscopy (SEM) analysis of the fracture surface showed that the cracks are cleavage and quasi-cleavage with obvious fan-shaped marking and branched propagation, which indicated that the cracking mode is hydrogen-induced cracking (HIC). Metallographic and SEM analysis showed strain-induced martensite transformed from austenite during the cold working process. This resulted in a considerable susceptibility to sulfide stress corrosion cracking (SSCC). The quantitative analysis results of XRD indicated that the content of martensite was up to 44%. The location of HIC at the expansion joint located at crests with maximum cold work deformation and hardness. (C) 2004 Elsevier Ltd. All rights reserved.
引用
收藏
页码:387 / 399
页数:13
相关论文
共 50 条
  • [1] FAILURE ANALYSIS OF EXPANSION JOINT BELLOWS OF GAS PIPELINES
    Lu, Zhiming
    Li, Zhaoai
    Zhu, Chenhui
    Gao, Honggang
    PROCEEDINGS OF THE ASME PRESSURE VESSELS AND PIPING CONFERENCE, PVP 2011, VOL 6, A AND B, 2012, : 891 - 894
  • [2] Failure Analysis of a Bellows expansion Joint of Inconel625 Alloy
    Liu Huadong
    Wang Weiqiang
    Liu Yan
    ADVANCES IN MATERIALS PROCESSING X, 2012, 500 : 580 - 585
  • [3] Failure analysis of stainless steel bellows
    Shaikh, H
    George, G
    Khatak, HS
    PRAKTISCHE METALLOGRAPHIE-PRACTICAL METALLOGRAPHY, 2001, 38 (09): : 532 - 537
  • [4] Failure analysis of a bellows expansion joint in flue gas pipeline of catalytic cracking unit
    Zhao, Yanling
    Sheng, Fuzhen
    Yang, Bin
    ENGINEERING FAILURE ANALYSIS, 2023, 153
  • [5] Development of Graphics Software of Bellows Expansion Joint
    Fang, Yankai
    ADVANCES IN ENGINEERING DESIGN AND OPTIMIZATION II, PTS 1 AND 2, 2012, 102-102 : 3 - 6
  • [6] Research on optimization design of expansion joint bellows
    Southwest University, Chongqing 400716, China
    Nongye Jixie Xuebao, 2006, 9 (153-156):
  • [7] PREVENTING FAILURE OF BELLOWS EXPANSION-JOINTS
    MCCULLOCH, DR
    CHEMICAL ENGINEERING, 1981, 88 (23) : 259 - 263
  • [8] FATIGUE SIMULATION OF BELLOWS IN EXPANSION JOINT BY USING ANSYS WORKBENCH
    Vijaya, Nagdeve
    Kumar, N. Suresh
    PROCEEDINGS OF THE INTERNATIONAL CONFERENCE ON MODELLING AND SIMULATION 2010 IN PRAGUE (MS'10 PRAGUE), 2010, : 322 - 325
  • [9] BUCKLING AND RUPTURE OF DOUBLE BELLOWS EXPANSION JOINT ASSEMBLY AT FLIXBOROUGH
    NEWLAND, DE
    PROCEEDINGS OF THE ROYAL SOCIETY OF LONDON SERIES A-MATHEMATICAL AND PHYSICAL SCIENCES, 1976, 351 (1667) : 525 - +
  • [10] FAILURE ANALYSIS OF EXPANSION BELLOWS IN HIGH-PRESSURE STEAM
    LOGINOW, AW
    MATERIALS PERFORMANCE, 1979, 18 (10) : 35 - 40