A METHODOLOGY FOR DETERMINING AND CONTROLLING THE BUFFERS BEFORE FLOATING BOTTLENECKS IN HEAVY MACHINERY PRODUCTION

Heavy machinery industry is characterized by a number of specific features that cause significant variations in the processing time of products in the individual workplaces and frequent occurrence of floating bottlenecks, which change their positions. Depending on the product range being processed, a given workplace is the bottleneck only for some period of time. When the bottleneck moves to another workplace, it leads to unnecessary loss of capacity of the floating bottleneck. To maximize the utilization, it is necessary to protect those bottlenecks by creating special buffers. The objective of this article is to design a methodology used for the determination and control of buffers that are going to protect the floating bottlenecks from operating capacity losses caused by transfer of the constrain to another workplace. These buffers are referred to as "power buffers". The designed methodology has been verified in the process of forged pieces machining.