From Brittle to Ductile: A Scalable and Tailorable All-Inorganic Semiconductor Foil through a Rolling Process toward Flexible Thermoelectric Modules

Inorganic thermoelectric (TE) materials with outstanding capacity for energy conversion are expected to be promising eco-friendly and renewable power sources, but they are always intrinsically brittle, restricting their development in flexible TE electronics. Therefore, we have developed a facile manufacturing method of large-scale all-inorganic silver chalcogenide foils and flexible TE generators in this work. A rolling process, as an effective and facile molding technique, is applied in ductile TE materials. The figure-of-merit for flexibility of this free-standing foil is in the range of 0.02-0.13, suggesting the superior flexibility of the all inorganic TE foils. A high TE figure-of-merit ZT of 0.47 at room temperature is reached for Ag2S0.45Se0.45Te0.1, which is one of the most promising room-temperature ZTs among flexible TE materials. A proof-of-concept flexible TE generator based on silver chalcogenide foils achieves an open-circuit voltage of 1.19 mV and an output power density of 1.8 mW/m2 with a temperature difference of 2.7 degrees C across the TE leg, showing great potential in heat-to-electricity conversion.