Analysis of Defects in Biaxially Oriented Polypropylene Films by Micro-Fourier Transform Infrared and Raman Spectroscopies

A practical method for identification of defects that occur occasionally during the production of biaxial oriented polypropylene (BOPP) films is developed. The size and morphology of the defects in the BOPP film were observed with optical microscopy, and micro Fourier transform infrared (Micro-FTIR) and Raman spectroscopies were employed to identify the chemical composition of the defects. Significant amounts of ethylene and propylene units were found in the defects, and characteristic vibrational bands for crystalline PP were observed by both IR and Raman. However, one defect exhibited IR characteristics for ordered PE whereas the other showed amorphous PE structure. These results indicate that the defects are composed of either ethylene-propylene block copolymers with long sequences of both propylene and ethylene that can form ordered structures, or ethylene-propylene segmented copolymers with long propylene sequences that can crystallize and shorter ethylene sequences that are amorphous. Possible sources of these foreign materials and corresponding mitigation measures were discussed.