A review on experimental and numerical studies on micro deep drawing considering size effects and key process parameters

Demand for micro-deep-drawn complex-shaped parts in biomedical, chemical analysis and microsystem technologies has been growing. Micro-deep drawing is a micro-plastic forming used to produce micro-parts from different materials. Researchers have worked upon several aspects of micro-deep drawing (MDD), namely the scaling effects, handling of micro-parts and process intermittency. The present work reviews some of these experimental and numerical studies on the MDD considering the size effects, forming limit diagram, parametric effect, lubrication and coating on punch and die surfaces. The topology modification of the deep drawing tool surface using macro/microstructured coated tool shows substantial potential for the lubricant-free micro-deep drawing. Further, micro-structuring of the blank via laser has emerged as another approach in the MDD process to reduce the effective contact area between tool and sheet and, hence, the friction forces. Finally, challenges and scope for further research in MDD are listed to implement these processes commercially.