Fractional PID with Genetic Algorithm Approach for Industrial Tank Level Control Process

Process control is used in various types of industries to boost production while using current resources, product quality, and safety, with level control being one of the most important schemes. It is suggested that study be conducted on nonlinear continuous processes, particularly in process control applications such as conical tank level control. Initially, each process receives one set of Proportional-Integral (PI) controller settings and a First Order Plus Dead-Time (FOPDT) model using the Ziegler Nicholas (ZN) step response tuning method. The numerous FOPDT models and parameter sets are also obtained. Responses obtained with a single set of parameters and responses obtained with many sets of parameters are compared. By creating a Fractional PID Controller (FPID) with Genetic Algorithm (GA), a simulation-based tuning strategy is proposed. The step responses are acquired through experimental research using fine-tuned settings. At most operational points, the Fractional PID Controller with Genetic Algorithm-based tuning approach outperforms, with lowest oscillation, extremely tiny overshoot, minimum average ISE, and minimum average IAE. The proposed FPID with GA method provides better setpoint and regulatory tracking performance compared to ZN-PID.