High-Strength Bio-Degradable Polymer Foams with Stable High Volume-Expansion Ratio Using Chain Extension and Green Supercritical Mixed-Gas Foaming

被引:22
|
作者
Long, Haoyu [1 ]
Xu, Hongsen [1 ]
Shaoyu, Jingwen [1 ]
Jiang, Tianchen [1 ]
Zhuang, Wei [1 ,2 ,3 ,4 ]
Li, Ming [1 ,2 ,3 ]
Jin, Junyang [1 ]
Ji, Lei [1 ,2 ,3 ,4 ]
Ying, Hanjie [1 ,2 ,3 ,4 ]
Zhu, Chenjie [1 ,2 ,3 ,4 ]
机构
[1] Nanjing Tech Univ, Coll Biotech & Pharmaceut Engn, 30 Puzhu South Rd, Nanjing 211816, Peoples R China
[2] Nanjing Tech Univ, Natl Engn Tech Res Ctr Biotech, 30 Puzhu South Rd, Nanjing 211816, Peoples R China
[3] Nanjing Tech Univ, State Key Lab Mat Oriented Chem Engn, 5 Xinmofan Rd, Nanjing 210009, Peoples R China
[4] Nanjing Tech Univ, Synerget Innovat Ctr Adv Mat, 30 Puzhu South Rd, Nanjing 211816, Peoples R China
基金
中国国家自然科学基金;
关键词
supercritical foaming; chain extension; poly (butylene adipate-co-terephthalate); polylactic acid; bead foaming; MECHANICAL-PROPERTIES; CRYSTALLIZATION; POLYLACTIDE; BEHAVIOR; BLENDS; ACID); PLA; CO2;
D O I
10.3390/polym15040895
中图分类号
O63 [高分子化学(高聚物)];
学科分类号
070305 ; 080501 ; 081704 ;
摘要
The preparation of biodegradable polymer foams with a stable high volume-expansion ratio (VER) is challenging. For example, poly (butylene adipate-co-terephthalate) (PBAT) foams have a low melt strength and high shrinkage. In this study, polylactic acid (PLA), which has a high VER and crystallinity, was added to PBAT to reduce shrinkage during the supercritical molded-bead foaming process. The epoxy chain extender ADR4368 was used both as a chain extender and a compatibilizer to mitigate the linear chain structure and incompatibility and improve the foamability of PBAT. The branched-chain structure increased the energy-storage modulus (G') and complex viscosity (eta*), which are the key factors for the growth of cells, by 1-2 orders of magnitude. Subsequently, we innovatively used the CO2 and N-2 composite gas method. The foam-shrinkage performance was further inhibited; the final foam had a VER of 23.39 and a stable cell was obtained. Finally, after steam forming, the results showed that the mechanical strength of the PBAT/PLA blended composite foam was considerably improved by the addition of PLA. The compressive strength (50%), bending strength, and fracture load by bending reached 270.23 kPa, 0.36 MPa, and 23.32 N, respectively. This study provides a potential strategy for the development of PBAT-based foam packaging materials with stable cell structure, high VER, and excellent mechanical strength.
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页数:21
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