Analysis on the vibration signals of a novel double-disc crack rotor-bearing system with single defect in inner race

Previous studies have paid little attention to the dynamic modeling of multi-fault systems with both bearing defect and cracked rotor. In the current research, a double-disc rotor model with a breathing crack and fault bearing was established using the finite element method (FEM). The dual-impulse phenomenon associated with inner race defect was addressed as a time-varying external excitation. The effects of varying crack depths and inner race spall lengths were further investigated. The maximum error between simulation and experiment was found to be less than 5% for the dual-impulse time spacing. The calculated results indicate that the inner race defect causes a slight increase in the rotational frequency (rotor)and 2f(rotor), followed by a decrease in the 3frotor at low speeds, as observed using Fast Fourier Transform (FFT) and Short-Time Fourier Transform (STFT). The influence of changes in crack depth is greater than the bearing defect in the system, a finding that is also confirmed at 1/2 critical speed. The phenomenon of frequency modulation observed in the simulation was also verified experimentally. The ball passing frequency on inner raceway fBPFI, frotor and mixed frequency components can be used to distinguish whether there is inner race defect.