Comparative Exergy Analysis of Series and Parallel Dual-Pressure Auto-Cascade Organic Rankine Cycles

The organic Rankine cycle (ORC) is a valuable method for harnessing low-temperature waste heat to generate electricity. In this study, two dual-pressure auto-cascade ORC systems driven by low-grade geothermal water are proposed in series and parallel configurations to ensure high thermal efficiency and power output. The energy and exergy analysis models for two systems are developed for comparative and parametric analysis, which uses a zeotropic refrigerant mixture of R134a and R245fa. The findings indicate that, with a heat source temperature of 393.15 K, the thermal efficiency and exergy efficiency of the series auto-cascade ORC reach 10.12% and 42.07%, respectively, which are 27% and 21.9% higher than those of the parallel auto-cascade ORC. However, the parallel cycle exhibits a higher net power output, indicating a better heat source utilization. The exergy analysis shows that evaporator 1 and the condenser possess the highest exergy destruction in both cycles. Finally, the parameter analysis reveals that the system performance is affected significantly by the heat source and heat sink temperature, the pinch temperature difference, and the refrigerant mixture concentration. These findings could provide valuable insights for improving the overall performance of ORCs driven by low-grade energy when using zeotropic refrigerant mixtures.