Guidance for structural integrity assessment of smooth pipe elbows containing defects using R6

Recently, guidance for fracture assessment of defective elbows using the R6 failure assessment diagram (FAD) method has been included in R6 Revision 4 Amendment 13 (2023). This paper provides an overview of the new guidance and supporting validation. The guidance is validated using 75 cases of 3-D finite element (FE) elastic- plastic J results of smooth pipe elbows of various geometries with axial/circumferential internal/external semielliptical/extended/fully-circumferential surface cracks under internal pressure, in-plane/out-of-plane bending moment, torsion and various load combinations, by comparing the FE-based Option 3 failure assessment curves (FAC) with the R6 Option 2 FAC. The results show that, for 74 out of 75 cases, the FE-based Option 3 data points are above the R6 Option 2 FAC with reasonable conservatism when the guidance for evaluating the elbow stress intensity factor and limit load is followed. In other words, following the new guidance can lead to reasonably conservative assessment results.