Focused helium and neon ion beam induced etching for advanced extreme ultraviolet lithography mask repair

The gas field ion microscope was used to investigate helium and neon ion beam induced etching of nickel as a candidate technique for extreme ultraviolet (EUV) lithography mask editing. No discernable nickel etching was observed for room temperature helium exposures at 16 and 30keV in the dose range of 1 × 1015-1 × 1018 He+/cm2; however, transmission electron microscopy (TEM) revealed subsurface damage to the underlying Mo-Si multilayer EUV mirror. Subsequently, neon beam induced etching at 30keV was investigated over a similar dose range and successfully removed the entire 50nm nickel top absorber film at a dose of ∼3 × 1017 Ne+/cm2. Similarly, TEM revealed subsurface damage in the underlying Mo-Si multilayer. To further understand the helium and neon damage, the authors simulated the ion-solid interactions with our EnvizION Monte-Carlo model, which reasonably correlated the observed damage and bubble formation to the nuclear energy loss and the implanted inert gas concentration, respectively. A critical nuclear energy density loss of ∼80eV/nm3 and critical implant concentration of ∼2.5 × 1020 atoms/cm3 have been estimated for damage generation in the multilayer structure. © 2014 American Vacuum Society.