Analysis of Friction and Wear Properties of Microstructure on the Unfolding Wheel Used for Steel Ball Inspection

被引:0
|
作者
Zhao Y. [1 ]
Geng W. [1 ]
Bao Y. [1 ]
Pan C. [1 ]
Liu X. [1 ]
Sun M. [2 ]
机构
[1] Harbin University of Science and Technology, School of Mechanical and Power Engineering, Harbin, 150080, Heilongjiang
[2] Harbin Aurora Optoelectronics Technology Co, Ltd, Harbin, 150000, Heilongjiang
来源
Zhao, Yanling (zhaoyanling@sina.com) | 2017年 / Science Press卷 / 37期
基金
中国国家自然科学基金;
关键词
Dry sliding friction; Pit pattern; Single factor test; Steel ball unfolding wheel; Wear model;
D O I
10.16078/j.tribology.2017.03.010
中图分类号
学科分类号
摘要
The problem of the unfolding wheel wear in the defect inspection process caused by the sliding friction from mirror ball slipping was solved by applying the patterns on the surface of the unfolding wheel to increase friction and reduce wear. The patterns with different characteristic parameters on the surface of the T10A specimen were processed by the laser micro-texturing technology. Single factor analysis method was used to test the point contact dry sliding friction on the MMW-1 vertical universal friction tester. Considering the comprehensive influence of both local laser hardening and geometrical parameters on the wear properties, the wear model of patterns based on the Archard theory and the test results was built. Finally, simulation technology and wear test were utilized to verify the wear model, thereby optimizing the characteristic parameters of the patterns. The results show that under the point contact dry sliding friction condition, three kinds of patterned surfaces increased friction and reduceds wear. The wear was accurately calculated using the wear model, and this is useful for determination of the wear properties under actual working conditions. The optimized diamond patterns with the pit area in the range of S2~S4 was selected. The proposed method provided the technical support for the defect inspection equipment of steel ball surface. Meanwhile, the proposed wear model provided a theoretical reference for the prediction of the patterned surface wear under dry friction condition. © 2017, Science Press. All right reserved.
引用
收藏
页码:348 / 356
页数:8
相关论文
共 20 条
  • [1] Zhao Y., Xia C., Wang H., Et al., Dynamic characteristics of steel ball surface unfolding process, Journal of Mechanical Engineering, 20, pp. 185-192, (2015)
  • [2] Zhao Y.L., Xia C.T., Wang H.B., Et al., Analysis and numerical simulation of rolling contact between sphere and cone, Chinese Journal of Mechanical Engineering, 28, 3, pp. 521-529, (2015)
  • [3] Zhao Y., Analysis and identification for surface defects of steel ball based on image technology, pp. 6-7, (2008)
  • [4] Quan X., Liu R., Han S., Research status and development trend of laser surface micro-texturing, Hot Working Technology, 8, pp. 5-7, (2015)
  • [5] Dai Z., Tong J., Ren L., Research and development of bionic tribology, Chinese Science Bulletin, 20, pp. 2353-2359, (2006)
  • [6] Yang B., Liu X., Dong L., Et al., Effect of surface topography on the interface tribological behavior of sliding contact, Tribology, 34, 5, pp. 553-560, (2014)
  • [7] Popp U., Engel U., Microtexturing of cold-forging tools-influence on tool life, Proceedings of the Institution of Mechanical Engineers Part B Journal of Engineering Manufacture, 220, 1, pp. 27-33, (2006)
  • [8] Segu D.Z., Kim S.S., Influence on friction behavior of microtexturing under lubricated non-conformal contact, Meccanica, 49, 2, pp. 483-492, (2014)
  • [9] Segu D.Z., Si G.C., Choi J.H., Et al., The effect of multi-scale laser textured surface on lubrication regime, Applied Surface Science, 270, 14, pp. 58-63, (2013)
  • [10] Zhao W., Wang L., Xue Q., Development and research progress of surface texturing on improving tribological performance of surface, Tribology, 31, 6, pp. 622-631, (2011)