Evolution of wire+arc additive manufactured titanium alloy during solidification process based on CAFE simulation

被引:0
|
作者
Li H.-Y. [1 ,2 ]
Chen W.-G. [1 ]
Zhang F.-Q. [1 ,2 ]
Gao H.-M. [1 ]
Ren S.-X. [1 ]
机构
[1] School of Material Science and Engineering, Xi'an University of Technology, Xi'an
[2] Shaanxi Tian Cheng Aerospace Co., LTD., Xianyang
来源
Chen, Wen-Ge (wgchen001@263.net) | 1775年 / Central South University of Technology卷 / 28期
关键词
Additive manufacturing; Alloy wire; Arc; CAFE; Crystal growth; Ti6Al4V;
D O I
10.19476/j.ysxb.1004.0609.2018.09.08
中图分类号
学科分类号
摘要
CAFE model was adopted to simulate the rapid solidification process of wire+arc additive manufactured Ti6Al4V alloy. Moreover, the influences of temperature field on solid-liquid transition as well as the initial I-Ti nucleation and growth in different manufacturing stages were analyzed by three-dimensional mode in different stages (deposition layer), grain nucleation and growth model and three-dimensional heat transferring (including latent heat release) model. The results show that β-Ti crystal has extremely disordered orientation and fine grain size in initial solidification stage (the first layer). Besides, with the increase of manufacturing sample height and the decrease of temperature gradient, both the average mushy zone width and average primary β-Ti grain size increase, and the crystal orientation tends to heat transfer direction (vertical cold-board direction). Final, the results of initial β-Ti crystal growth simulation basically conform to the actual additive manufacturing. © 2018, Science Press. All right reserved.
引用
收藏
页码:1775 / 1783
页数:8
相关论文
共 18 条
  • [1] Qian T.-T., Liu D., Tian X.-J., Liu C.-M., Wang H.-M., Microstructure of TA2/TA15 graded structural material by laser additive manufacturing process, Transactions of Nonferrous Metals Society of China, 24, 9, pp. 2729-2736, (2014)
  • [2] Szost B.A., Terzi S., Martina F., Boisselier D., Prytuliak A., A comparative study of additive manufacturing techniques: Residual stress and microstructural analysis of CLAD and WAAM printed Ti-6Al-4V components, Materials & Design, 89, pp. 559-567, (2016)
  • [3] Li D.-C., He J.-K., Tian X.-Y., Liu Y.-X., Zhang A.-F., Lian Q., Jin Z.-M., Lu B.-H., Additive manufacturing: Integrated fabrication of macro/microstructures, Chinese Journal of Mechanical Engineering, 49, 6, pp. 129-135, (2013)
  • [4] Abe T., Sasahara H., Dissimilar metal deposition with a stainless steel and nickel-based alloy using wire and arc-based additive manufacturing, Precision Engineering, 45, pp. 387-395, (2016)
  • [5] Rappaz M., Modeling of microstructure formation in solidification processes, International Materials Reviews, 34, 1, pp. 93-124, (1989)
  • [6] Gandin C.H.-A., Rappaz M., A 3D cellular automaton algorithm for the prediction of dendritic grain growth, Acta Materialia, 45, 5, pp. 2187-2195, (1997)
  • [7] Gandin C.A., Desbiolles J.L., Rappaz M., A three-dimensional cellular automation-finite element model for the prediction of solidification grain structures, Metallurgical and Materials Transactions A, 30, 12, pp. 3153-3165, (1999)
  • [8] Zhang P., Hou H., Zhao Y.-H., Jin Y.-C., Zhao Y.-H., Mu H.-M., Microstructure simulation during directional solidification of nickel-based alloy based on CAFE model, The Chinese Journal of Nonferrous Metals, 26, 4, pp. 782-789, (2016)
  • [9] Zhang Y.-J., Kou H.-C., Li P.-F., Zhong H., Hu Y., Li J.-S., Zhou L., Simulation on solidification structure and shrinkage porosity(hole) in TC4 ingot during vacuum arc remelting process, Special Casting & Nonferrous Alloys, 32, 5, pp. 31-34, (2012)
  • [10] Pang R.-P., Wang F.-M., Zhang G.-Q., Li C.-R., Study of solidification thermal parameters of 430 ferrite stainless steel based on 3D-CAFE method, Acta Metallurgica Sinica, 49, 10, pp. 1234-1242, (2013)