Performance and microstructural characterization of fiber-reinforced cement-based grout incorporating waste tailing sand and fly ash

A fiber-reinforced cement and tailing sand-based grout (FRCTG) was proposed to improve the utilization of solid waste in construction. Different grout specimens were prepared using various proportions of ordinary Portland cement, iron tailing sand (ITS), fly ash (FA), basalt fibers (BFs), and water as raw materials. Used single-factor test, orthogonal test and artificial neural network model that provided a comparative analysis of the change in the rheological and mechanical properties of different grout mixes according to their component ratios. Furthermore, microscopic characterization techniques were used to reveal the intrinsic physicochemical mechanisms underlying the structural evolution of the considered grouting materials. The results indicate that ITS significantly increases the rheological properties of the grouting material. The maximum strength of the grouting material is achieved when the length of BF is 6 mm and the dosage is 0.2 %. An 8 % dosage of FA can effectively improve the rheological properties of the grouting material and enhance its flexural strength. Microscopic tests reveal that SiO2 2 in ITS exists in the form of quartz with low reactivity, thereby inhibiting the hydration reaction of the binder material. Different distribution patterns allow BF to serve both as reinforcement for the matrix and as a framework for hydration products, effectively enhancing the density between the BF and the surrounding matrix. The surface of FA is covered in layers by hydration products, forming a chain-like structure that improves bonding strength with the material. The results of this research offer a high-performance, low-cost, and environmentally friendly grouting material for construction grouting projects, which is of significant importance for promoting innovation in comprehensive utilization of solid waste.