Improving the performance of iron-rich calcium sulfoaluminate cement from municipal solid waste incineration fly ash through diverse pretreatment approaches

The utilization of municipal solid waste incineration fly ash (MSWI-FA) is environmentally significant. In this study, MSWI-FA was pretreated using organic acid solution and CO2 microbubble carbonation washing. The pretreated MSWI-FAs were then used to produce Iron-rich calcium sulfoaluminate (IR-CSA) cement at different substitution rates (CFA) for various raw materials. The evolution of iron phase distribution, mineral composition, and hydration of IR-CSA cement were investigated, alongside heavy metal migration. The results showed that the MSWI-FA-based IR-CSA clinker had suitable mineralogical phases. However, gehlenite in MSWI-FA reduced CaO availability in the clinker formation reaction, hindering the involvement of Fe2O3 in the ye'elimite formation reaction. The calcination temperature was increased to facilitate clinker and iron phase formation in the case of high CFA levels. CO2 microbubble carbonation washing pretreatment of MSWI-FA, with which the IR-CSA clinker achieved suitable pH values and alkali content, facilitated the early growth and chained evolution of ettringite, resulting in a denser microstructure and lower cumulative hydration heat. Consequently, the compressive strength of MSWI-FA-based IR-CSA cement increased, with a maximum gain of 43.65 MPa. Chromium content in the residual form increased, and heavy metal leaching was well below standard limits. This approach provides a new perspective for the purification treatment of MSWI-FA and its high-value, large-scale recycling in low-carbon cement.