Reducing Washout of Proteins from Defatted Soybean Flakes by Alkaline Extraction: Fractioning and Characterization

Human health, sustainable development, numerous environmental issues, and animal welfare are increasingly driving research and development of plant-based protein products that can serve as meat substitutes. This trend is expected to continue in the coming years due to growing consumer awareness, with people gradually shifting from animal-based foods to more sustainable plant-based options. Soy proteins are a valuable source of plant proteins and are widely used in human and animal diets due to their nutritional value and health benefits. In this study, soybean protein extraction by two methods was compared: water extraction (lower salt content) and Tris-HCl extraction (higher salt content), aiming to characterize the resulting protein fractions. These fractions were studied using differential precipitation based on the isoelectric point. Protein identification by SDS-PAGE, scanning electron microscopy (SEM) for cellular structure assessment, and Fourier-transform infrared spectroscopy (FTIR) were used to determine residual protein left in the solid fraction after extraction using the two methods. Electrophoresis assays revealed the presence of the four main protein fractions (2S, 7S, 11S, and soy whey proteins) in the defatted soybean flakes, establishing the protein profile of Brazilian soybeans and for the two main waste streams of the production process-spent flakes and whey. The separation of fractions was carried out by differential precipitation. FTIR analysis indicated higher residual protein levels in solid residues after the water extraction method compared to the Tris-HCl extraction method. SEM analysis revealed the removal of protein bodies in both extraction methods and the presence of residual oil-containing bodies. Both methodologies are viable alternatives for the industrial separation of soybean protein fractions. Differential precipitation could be implemented to produce isolated products and improve the nutritional profile, increase process yield thus generating less industrial waste and driving the process towards environmental sustainability.