Gravel packing in deep-water horizontal wells is an effective and practical sand control method, which is a key technical method to ensure efficient exploitation of deep-water oil and gas. To ensure the successful implementation of gravel packing in deep water horizontal wells, it is crucial to carry out effective optimization design of packing parameters. This paper proposes a novel optimization design approach for gravel packing in deep-water horizontal wells. In the proposed approach, an optimization model is proposed for gravel packing in deep-water horizontal wells, in which the gravel packing length is regarded as the objective function. Then, an improved artificial electric field algorithm (IAEFA) is introduced for optimizing the key gravel packing parameters so as to determine the maximum gravel packing length. For a specific case study, we conducted optimization calculations for gravel packing in a deep-water horizontal well. Results of the case study demonstrate that the optimization design approach based on the IAEFA algorithm can effectively address the parameter optimization problem of deep-water horizontal well gravel packing. For the target well of the case study, the maximum packing length obtained by the IAEFA algorithm could reach 1000.22 m, and the corresponding 3 sets of optimal packing parameters were also obtained. In the scenario of optimal packing parameters, the total time of gravel packing in target well is 566.6 min, and the total amount of sand consumption is 54,050.94 lbs. The bottom hole pressure during the injection stage remains stable with about 9780 psi, then slowly rises from 9788 psi to 9837 psi in the alpha-wave packing stage, and rapidly increases from 9837 psi to 9986 psi in the beta-wave packing stage. The proposed approach provides an efficient and practical optimization tool for the optimal design of gravel packing in deep water horizontal wells.
