Design, Engineering Analysis, and Fabrication of a Prototype Electromechanical Finger Fixator Control System

This paper investigates a new external fixator system for treating finger contractures. This innovative system is electric and user-friendly, providing precise readings of the angles of diseased finger joints. Accurate measurements of the angles of the diseased finger joints can assist therapists and patients during rehabilitation procedures. The fixator consists of ten parts assembled using polyether-ether-ketone (PEEK) for the plastic components and stainless steel for the metal components. The design model was engineered, drawn, and analyzed using SolidWorks Computer-Aided Design software. The verification process utilizes finite element analysis to demonstrate that the maximum stress was lower than the yield strength of the chosen materials. As a result, the new device design is robust and stable enough to withstand the anticipated loading conditions of human fingers. Subsequently, a prototype was fabricated using advanced additive manufacturing technology, specifically fused deposition modeling (FDM). The proposed fixator is simple to control, reliable, easy to use, and reproducible. It enables device users to exercise their finger joints throughout the day without requiring the assistance of specialists.