Analysis of tribological behavior, pin temperature, and surface roughness of a brake pad material with nano coating

The present work is concentrated on the novel multi-nano particle coating of CoNiCrAlY matrix on brake pad material. The tribological behavior of plasma sprayed CoNiCrAlY particle composite coating with nano inert particles like ZrO 2 , Al 2 O 3 , and AT 40 were compared. A comparison was made with respect to structure and morphology of coating. The coatings were characterized with Scanning electron microscopy(SEM) and Energy dispersive X-ray spectroscopy(EDAX) technique. The tribological performance of these coatings were studied using pin-on-disc test rig under dry sliding conditions. The wear study revealed CoNiCrAlY +nano Al 2 O 3 particle coating showed better specific wear rate compared to ZrO 2 and AT 40 composite coating. The observed tribological behaviour is very much influenced by the ability of nano particles to get distributed in the CoNiCrAlY matrix. The CoNiCrAlY coating with nano particles showed significant specific wear resistance of brake pad material. They coated samples also resulted in minimum rise in pin temperature. This is attributed to the homogeneous distribution of nano particles in the coating. These composite coating also showed lower coefficient of friction values. Although referring to other simplified and extreme conditions, the results obtained provides a new window for using nano hard coatings to enhance the life and efficiency of the commercially available fourwheel vehicle brake pad.