Research Status of Ultrasonic Vibration System and Its Application Progress in Plastic Forming Field

被引：0
|
作者：
Tian S. [1 ]
Liu X. [1 ,2 ,3 ]
Wang W. [2 ,3 ]
Cui Q. [1 ]
Hao J. [1 ]
机构：
[1] Beijing Advanced Innovation Center for Materials Genome Engineering, University of Science and Technology Beijing, Beijing
[2] Beijing Laboratory of Metallic Materials and Processing for Modern Transportation, University of Science and Technology Beijing, Beijing
[3] Laboratory for Advanced Materials Processing, Ministry of Education, University of Science and Technology Beijing, Beijing
来源：
Jixie Gongcheng Xuebao/Journal of Mechanical Engineering | 2023年 / 59卷 / 20期
关键词：
resonant design theory and methods; UV assisted plastic forming; UV mode; UV system;
D O I：
10.3901/JME.2023.20.198
中图分类号：
学科分类号：
摘要：
Ultrasonic vibration(UV) assisted plastic forming technology, which has the characteristics of reducing forming load, improving contact condition and upgrading quality of workpieces, is a new special energy-assisted plastic forming technology. In UV assisted plastic forming technology, the UV system and its theory and method of resonance design has a significant influence for the quality of the workpieces. This paper reviews three parts as follows：Firstly, the current status of research on the theory and methods of resonant design of UV systems and their applications. Secondly, the current status of the development of UV systems with single excitation one-dimensional, single excitation multi-dimensional, multi-excitation one-dimensional and multi-excitation multi-dimensional UV modes. Finally, the existing UV assisted drawing, UV assisted deep drawing, UV assisted extrusion and UV assisted rolling and other UV assisted plastic forming technology principle and characteristics. In addition, this paper points out the problems of UV systems and its applications. On the one hand, there are the problems of poor system stability and low accuracy of prediction of limit operating state in UV systems with large load conditions, complex structures and multidimensionality. On the other hand, in UV assisted plastic forming technology, there are problems such as large ultrasonic energy loss and insignificant effect due to irrational ultrasonic arrangement and insufficient power. Finally, the development direction of UV assisted plastic forming technology is prospected from the application of advanced design analysis tools such as artificial intelligence, the manufacture of high-power UV system and the development of new technology of multi-excitation coupled UV assisted plastic forming. © 2023 Editorial Office of Chinese Journal of Mechanical Engineering. All rights reserved.
引用
收藏
页码：198 / 214
页数：16
相关论文
共 107 条
  • [1] ZHANG Hongrui, ZHAN Mei, ZHENG Zebang, Et al., Development and challenge of forming manufacturing technologies for aerospace large-scale thin-wall axisymmetric curved-surface components, Journal of Mechanical Engineering, 58, 20, pp. 166-185, (2022)
  • [2] NIU Yong, LU Boxian, HUANG Wei, Et al., Research progress of cemented carbide for plastic forming die[J], Die & Mould Industry, 48, 9, pp. 1-9, (2022)
  • [3] MENG Dean, ZHU Chengcheng, DONG Yuanzhe, Et al., Research progress on vibration-assisted plastic forming process and mechanism[J], Forging & Stamping Technology, 47, 4, pp. 1-13, (2022)
  • [4] ZHANG Haidong, DENG Lei, WANG Xinyun, Et al., Research progress on mechanism and application of vibration assisted plastic forming[J], Aeronautical Manufacturing Technology, 63, 16, pp. 22-31, (2020)
  • [5] CAO Bonan, MENG Bao, ZHAO Yuechao, Et al., Research and application of energy field assisted microforming technology[J], Journal of Netshape Forming Engineering, 11, 3, pp. 14-27, (2019)
  • [6] ZHONG Chongkai, GUAN Yanjin, JIANG Liangbin, Et al., Research status and development tendency of ultrasonic-vibration assisted metal plastic forming[J], Journal of Netshape Forming Engineering, 1, pp. 9-15, (2015)
  • [7] Jiqiang ZHAI, GUAN Yanjin, Yi LI, Et al., The surface effect of ultrasonic vibration in double cup extrusion test[J], Journal of Materials Processing Technology, 299, (2022)
  • [8] IBRAHIM R, BATEMAN R, CHENG K, Et al., Design and analysis of a desktop micro-machine for vibration assisted micromachining[J], Proceedings of the Institution of Mechanical Engineers，Part B：Journal of Engineering Manufacture, 225, 8, pp. 1377-1391, (2011)
  • [9] Shuyu LIN, Long XU, Wenxu HU, A new type of high power composite ultrasonic transducer[J], Journal of Sound & Vibration, 330, 7, pp. 1419-1431, (2011)
  • [10] SUZUKI N, HARITANI M, YANG J, Et al., Elliptical vibration cutting of tungsten alloy molds for optical glass parts[J], CIRP Annals, 56, 1, pp. 127-130, (2007)
12345678910