Characterization of heat-processed artificial lightweight aggregates from polyethylene terephthalate plastic waste

Plastic waste is an undeniable source of pollution that threatens the existence of the earth’s flora and fauna. The bulk of plastic waste generated globally does not go through the proper methods of disposal but is carelessly discarded into the aquatic or terrestrial environment. Current recycling efforts are largely inadequate and disposal in landfills is still fraught with environmental and land use challenges. The proper disposal of plastic waste, as well as mitigating the environmental, social, and health impacts of extracting natural aggregates can be achieved by incorporating plastic waste as aggregates in the construction industry. This paper presents a characterization of aggregates manufactured from polyethylene terephthalate plastic waste using thermal/mechanical methods. From the cost analysis, 24,341.67 Ugx (6.09 USD) was spent to produce 1 kg of PET aggregates. Morphological, intrinsic and mechanical characteristics of the produced aggregates were established using standard procedures and equipment. The results of morphological characterization indicate an irregular shaped aggregate with smooth surface, a dense graded aggregate with a fineness modulus of 4.25, flakiness index of 26%, elongation index of 16% and particle index of 13. Intrinsic characterization yielded particle density of 1330 kg/m3, bulk density of coarse aggregates of 715 kg/m3 and water absorption of 0.445%. Mechanical characteristics of aggregates were evaluated, with compressive strength of 50Mpa, Aggregate Crushing Value of 37%, Ten Percent Fines Value of 71KN, Aggregate Impact Value of 24% and Aggregate Abrasion Value of 20%. The characteristics of PET aggregates confirm their suitability for application in structural lightweight concrete and rigid pavement. The produced PET aggregates can be considered in mix design as a total or partial replacement of natural aggregates in concrete.