Parametric Effects on the Mixing Efficiency of Resonant Acoustic Mixing Technology for High-Viscosity Mixture: A Numerical Study

Numerical investigations were conducted on the mixing efficiency of resonant acoustic mixing (RAM) technology using a high-viscosity mixture under vertically forced vibrations. The density distribution was analyzed for a mixture of high-melting explosive (HMX) and trinitrotoluene (TNT). The effects of mixing time, amplitude, frequency, fill level, and mixing vessel geometry were evaluated to determine their influence on the blend homogeneity and the efficiency of the mixing process. The results showed that amplitude and frequency both have significant influences on the mixing efficiency of the RAM process. With higher values of amplitude and frequency, the mixing efficiency was very good, and uniform mixing was achieved in a much shorter time. At the same time, it was seen that geometric changes did not affect the mixing process; in contrast, varying the fill level did have a significant effect. This approach could potentially be used for pharmaceutical blending, cosmetics, and explosive applications, where only small quantities of active particle ingredients (APIs) can change the behavior of the mixture.