Investigation of corrosion behavior of Cenosphere reinforced iron based composite coatings

In the present study cenopshere was reinforced with FeCrNiC (Metco 42C) as matrix material and prepared four different feedstock powders such as FeCrNiC+0%Cenosphere, FeCrNiC+5%Cenosphere, FeCrNiC+10%Cenosphere and FeCrNiC+15%Cenosphere were coated by plasma spray technique on T22 substrate. Evaluation of the substrate and coatings potential under salt spray test was performed. Dense fog of 5% NaCl salt water was used to create a corrosive atmosphere within the chamber. The salt water's pH was kept constant at 6.5-7. The materials that underwent corrosion were examined using X-ray diffraction (XRD), and scanning electron microscopy (SEM). The FeCrNiC+15%Cenosphere and FeCrNiC+10%Cenosphere coatings exhibited reduced weight loss during a 168-h corrosion test compared to the FeCrNiC+5%Cenosphere, FeCrNiC coatings, and substrate. The excellent chemical stability and corrosion resistance of Cr23C6, SiO2, NiO, and Cr2O particles contribute to gradually avoid the formation of red rust on Fe-based coated samples with exposure approaches to 52 and 130 h.